CC-Link Network Helps Control Pharmaceutical Plant
A modern pharmaceutical manufacturing plant in Brazil is using CC-Link open communications to enhance the productivity of its automation systems. The Mantecorp facility in Rio de Janeiro produces more than 100 million units of products and medication for human use. With a total area of 300,000m2 and 50,000m2 of industrial facilities, it is one of the most modern plants in Brazil's pharmaceutical industry.
As part of a modernisation investment, Mantecorp decided to upgrade its facility with a more reliable control system employing Mitsubishi automation controllers and the open technology CC-Link industrial communication network. This upgrade solved numerous control system and communication problems that were previously encountered with the old system. The CC-Link communication network is the pathway for system data to the operator control panels and computer screen displays. The existing CC-Link network consists of one Mitsubishi Q Series master and 10 Mitsubishi FX slave stations.
Each of the FX CPU slave stations has four CC-Link remote I/O racks containing analogue and digital I/O modules connected to the various field sensors and output devices. The reverse osmosis process within the facility purifies the water used in product manufacturing. This system is controlled via the CC-Link network and the FX CPU slave stations. It ensures that the water used on a daily basis is always of the same high quality to guarantee consistent product manufacture and product safety.
Another FX CPU slave station controls the refrigeration within the manufacturing process to maintain proper temperature for producing prescription pharmaceuticals. This refrigeration control also maintains the proper temperature for storage of certain pharmaceuticals that require colder temperatures after the manufacturing process is complete. Also connected to the CC-Link network are additional FX CPU stations that closely coordinate to control the environment within the facility.
The first of these manages the adjustable speed drives that control the steam and air handling units. Another FX CPU station is responsible for maintaining consistent temperature and humidity within the entire facility to provide a comfortable working environment. This networked station works in conjunction with the energy management control system, operated by additional networked FX CPU stations, to help reduce the operational costs of the facility and control environmental emissions.
Other FX stations control the sterilisation process within the research lab. This sterilisation process controls the purity of the air for process control within the product manufacturing areas as well as controlling the purity of the air within the lab for new product experimentation and research. With CC-Link networking, Mantecorp is able to produce prescription pharmaceuticals that require the certification of a Class 10 environmental facility.
As part of a modernisation investment, Mantecorp decided to upgrade its facility with a more reliable control system employing Mitsubishi automation controllers and the open technology CC-Link industrial communication network. This upgrade solved numerous control system and communication problems that were previously encountered with the old system. The CC-Link communication network is the pathway for system data to the operator control panels and computer screen displays. The existing CC-Link network consists of one Mitsubishi Q Series master and 10 Mitsubishi FX slave stations.
Each of the FX CPU slave stations has four CC-Link remote I/O racks containing analogue and digital I/O modules connected to the various field sensors and output devices. The reverse osmosis process within the facility purifies the water used in product manufacturing. This system is controlled via the CC-Link network and the FX CPU slave stations. It ensures that the water used on a daily basis is always of the same high quality to guarantee consistent product manufacture and product safety.
Another FX CPU slave station controls the refrigeration within the manufacturing process to maintain proper temperature for producing prescription pharmaceuticals. This refrigeration control also maintains the proper temperature for storage of certain pharmaceuticals that require colder temperatures after the manufacturing process is complete. Also connected to the CC-Link network are additional FX CPU stations that closely coordinate to control the environment within the facility.
The first of these manages the adjustable speed drives that control the steam and air handling units. Another FX CPU station is responsible for maintaining consistent temperature and humidity within the entire facility to provide a comfortable working environment. This networked station works in conjunction with the energy management control system, operated by additional networked FX CPU stations, to help reduce the operational costs of the facility and control environmental emissions.
Other FX stations control the sterilisation process within the research lab. This sterilisation process controls the purity of the air for process control within the product manufacturing areas as well as controlling the purity of the air within the lab for new product experimentation and research. With CC-Link networking, Mantecorp is able to produce prescription pharmaceuticals that require the certification of a Class 10 environmental facility.
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