Power Technology Efficiently Manages Waste Heat

TDI has developed Liquacore power management technology, which employs liquid cooling from a modular and scalable architecture to provide custom power solutions for a wide range of applications. The technology uses a cold plate to wrap the electronics with cooling liquid in a sealed package that enables efficient management of waste heat at very high power densities. The cooling liquid employed is either water or a mixture of water and ethylene glycol (antifreeze).

By using standard converter modules powered from a typical 370V DC bus, TDI can quickly configure a high-power solution for virtually any application. As part of this power management technology, TDI Power has developed a 4.1kW, 28V liquid-cooled DC-DC converter that has 93 per cent efficiency and an MTBF of more than 100,000 hours.

With a power density exceeding 35w/in3, TDI can create a modular solution for higher power needs - up to 50kW or more. The module is particularly suited to harsh environment vehicular applications and can be configured with a customised outer chassis to meet virtually any available space claim. By utilising common mechanical extrusions and mainstream components, the product is suitable for high-volume manufacturing.

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